Distribution Creation

is it possible to run a scrip or something to have the software register it self with a supplies keycode and username as wel las auto import a backup file or settings

Yes this is possible. Read this topic. You'll find the description of tlb.ini file that can store the registration key.

Also you can use any tool to backup and restore the toolbar folder without build-in backup. Just backup all files from the toolbar folder (by default %APPDATA%\Microsoft\Internet Explorer\Quick Launch). All toolbar settings are there.